Guide to CNC kits




Build machine means that you will require a lot of tools or parts or components. Many were created using computer groups. These are the types of components that need to be put together to build a CNC machine.

When building "CNC machine" you need to decide whether you want to use a stepper or servo Setup. Now, this is one of the most debatable topics in computer use. One tends to get quite confused on what to use and when to use and why one is going quite the way it should be. And the fact that every type of engine capable of providing a variety of advantages over the other. This really depends on your applications.

You will require the following in order to build CNC machines. All components listed below usually in groups using the computer are easily available in the market.

Printed circuit board (quality)
Solder mask drill and serigraphy
High-end electronic components
Hexagonal frames
Parallel cable connected the wires to the computer
Connectors to build a motor cable extension
Identical stepper motors
Configuration software for CNC
Guide with step by step guide
12V 4A power supply
Transformer, electrolytic Cap binaries to build your strength
Some tips on buying components and build "CNC machines"



Tip 1. Make sure that you buy multiple sets of CNC machine

Tip 2. Look through the plans carefully

Tip 3 decision on the overall size of the machine using the computer that you want to build.

Tip 4 for each part of the device before actually beginning to build CNC machine.

Tip 5 and has good CNC machine build plan in hand before you begin actually building.

Tip 6 take some advice from professionals or experts in this field.
Here are some tips about assembling a router CNC machine groups.

You can easily build a CNC machine for yourself by using a router-CNC machine. All you need is some knowledge about mechanics or electronics. You also need the instructions and precautions before you use each tool.

There are also many video tutorials available online for a CNC router. This lets you set both in a short period of time. All you need to do is follow the instructions provide you with these videos.

If you are looking for the latest and best CNC machine Kit available on the market, go to version 1.2 "CNC machine. Most groups find in the market these days various plans and instruction sheet in order to assist in the General Assembly.

You may also take the help of a professional or someone has already built some CNC machines.




We combine a great deal of information in a single location about digital control CNC or computer. Visit our site today for all your computer-related investigations, including computer groups. http://www.computer-numericalcontrol.com/
By ablbom.




MOTHERS 05140 PowerBall Polishing Tool



Mothers PowerBall Polishing Tool features the Mothers PowerBall which is the original foam polishing tool designed to revitalize billet, diamond plate, polished aluminum and stainless steel. It is ideal for use with aluminum, billet and chrome polishes. It has unique and durable construction compresses to fit tight spaces, so polishing difficult, intricate metalwork to a mirror-like finish is fast and easy.

Price: $34.99


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Flexible, light solar cells could provide new opportunities



MIT researchers have produced a new kind of photovoltaic cell based on sheets of flexible graphene coated with a layer of nanowires. The approach could lead to low-cost, transparent and flexible solar cells that could be deployed on windows, roofs or other surfaces.

The new approach is detailed in a report published in the journal Nano Letters, co-authored by MIT postdocs Hyesung Park and Sehoon Chang, associate professor of materials science and engineering Silvija Gradecak, and eight other MIT researchers.


While most of today’s solar cells are made of silicon, these remain expensive because the silicon is generally highly purified and then made into crystals that are sliced thin. Many researchers are exploring alternatives, such as nanostructured or hybrid solar cells; indium tin oxide (ITO) is used as a transparent electrode in these new solar cells.


“Currently, ITO is the material of choice for transparent electrodes,” Gradecak says, such as in the touch screens now used on smartphones. But the indium used in that compound is expensive, while graphene is made from ubiquitous carbon.


The new material, Gradecak says, may be an alternative to ITO. In addition to its lower cost, it provides other advantages, including flexibility, low weight, mechanical strength and chemical robustness.


Building semiconducting nanostructures directly on a pristine graphene surface without impairing its electrical and structural properties has been challenging due to graphene’s stable and inert structure, Gradecak explains. So her team used a series of polymer coatings to modify its properties, allowing them to bond a layer of zinc oxide nanowires to it, and then an overlay of a material that responds to light waves — either lead-sulfide quantum dots or a type of polymer called P3HT.


Despite these modifications, Gradecak says, graphene’s innate properties remain intact, providing significant advantages in the resulting hybrid material.


“We’ve demonstrated that devices based on graphene have a comparable efficiency to ITO,” she says — in the case of the quantum-dot overlay, an overall power conversion efficiency of 4.2 percent — less than the efficiency of general purpose silicon cells, but competitive for specialized applications. “We’re the first to demonstrate graphene-nanowire solar cells without sacrificing device performance.”


In addition, unlike the high-temperature growth of other semiconductors, a solution-based process to deposit zinc oxide nanowires on graphene electrodes can be done entirely at temperatures below 175 degrees Celsius, says Chang, a postdoc in MIT’s Department of Materials Science and Engineering (DMSE) and a lead author of the paper. Silicon solar cells are typically processed at significantly higher temperatures.


The manufacturing process is highly scalable, adds Park, the other lead author and a postdoc in DMSE and in MIT’s Department of Electrical Engineering and Computer Science. The graphene is synthesized through a process called chemical vapor deposition and then coated with the polymer layers. “The size is not a limiting factor, and graphene can be transferred onto various target substrates such as glass or plastic,” Park says.


Gradecak cautions that while the scalability for solar cells hasn’t been demonstrated yet — she and her colleagues have only made proof-of-concept devices a half-inch in size — she doesn’t foresee any obstacles to making larger sizes. “I believe within a couple of years we could see [commercial] devices” based on this technology, she says.


László Forró, a professor at the Ecole Polytechnique Fédérale de Lausanne, in Switzerland, who was not associated with this research, says that the idea of using graphene as a transparent electrode was “in the air already,” but had not actually been realized.


“In my opinion this work is a real breakthrough,” Forró says. “Excellent work in every respect.”


He cautions that “the road is still long to get into real applications, there are many problems to be solved,” but adds that “the quality of the research team around this project … guarantees the success.”


The work also involved MIT professors Moungi Bawendi, Mildred Dresselhaus, Vladimir Bulovic and Jing Kong; graduate students Joel Jean and Jayce Cheng; postdoc Paulo Araujo; and affiliate Mingsheng Wang. It was supported by the Eni-MIT Alliance Solar Frontiers Program, and used facilities provided by the MIT Center for Materials Science Engineering, which is supported by the National Science Foundation. 

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Meguiar's Professional Dual Action Polisher



This is Meguiar's new and improved V2 of the G110 Dual Action Polisher. The G110V2 touts a new Cruise Control feature - an internal feedback circuit that actually increases torque when downward pressure is applied. And with an OPM (orbits per minute) range of 1800 - 6800, it has the most versatile speed range in its class. Other features include easy side-port access for quick brush changes -- same as most professional rotary buffers. The Meguiar's G110V2 also features a new rubber cord, convenient Meguiar's canvas bag, and even includes a W68DA Soft Buff 2.0 DA Backing Plate.

Price: $249.99


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Stacked Plexiglass Enclosure Case using OpenSCAD



It all started the other day when I had to stay home with my kids on a school snow day.  Seemed like half the neighborhood ended up at our house!  Anyway, was a real good excuse for my to learn something new that day. This instructable will show you how to make a stacked Plexiglas enclosure using OpenSCAD.  The enclosures I've built so far have used three pieces of 3/16" Plexiglas for the core slices.  The two cover pieces were made out of 1/8" Plexiglas.  Once assembled, the enclosure is really really rugged and tough.  Could run over the darn thing with a truck!

OpenSCAD is a kinda strange, in that, the model is built using a Python like language.  Kinda like Python but not really.  There are a bunch of strange restrictions like all variables are defined at compile-time.  Seemed strange to me.  There is no provision to edit the model using a GUI interface.  The GUI interface is just for viewing the model after it has been generated. On the upside, OpenSCAD lets you whip around models by changing variables in your script.  Once variables have been updated, just save the file and OpenSCAD will regenerate the new model.  Basically, parametric modeling on steroids.


Once the model's source code parameters have been adjusted to your liking, OpenSCAD can be used to make a 2D "projection" of each piece onto the X/Y plane.  With the 2D projection done, a menu option can be used to save the 2D part outline to a DXF file.  Once saved as DXF, the DXF part file can be used on a laser cutter to actually cut the part.


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Silhouette Cameo Electronic Cutting Tool



The Silhouette Cameo is an electronic cutting tool for personal use. Like a home printer, it plugs into your PC or Mac with a simple USB cable. However, instead of printing it uses a small blade to cut paper, cardstock, vinyl, fabric and more up to 12-inch wide and 10-feet long. The machine also boasts a quiet motor and the ability to register and cut printed materials.

Price: $299.99


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The Vandals Broke the Handle - Gearhart Knitting Machine Repair with Lasers



Using a CNC laser to repair a 1908 Gearheart knitting machine. I bought an old Gearhart Knitting machine for $100 that says 1908 on the casting and 1914 on the instructions.  This thing is the coolest machine I own. It inspires me to observe how things were so carefully and skillfully designed and built.  Now-a-days it seems like we don't have that kind of time or care or time to care. The history of these little sock knitters is extraordinary especially because they helped the US win WWI!  Before its invention people knit socks by hand - a pair in few days. A skilled operator can make a pair on this in about 40 minutes. 


WWI fighters were suffering from trench foot caused by having wet feet continuously, literally loosing life and limb. Women stateside were given machines for free if they knitted a number of socks for the troops thus reducing trench foot, gangrene and helped significantly with the war effort. Supposedly they made some 200,000 of these knitters. I got a good deal but it had a broken crank. I had to repair the crank to make it work.  I decided to try casting the broken bevel gear crank but I was missing parts so I had to cast two halves and hot knife weld them together.  I cast them in jeweler's wax planning to use lost wax casting. 


The prospect of casting was too much work so I abandoned that path. Next I thought of how to make a bevel gear out of thin slices of metal and bolt them together.  I could get the steel laser cut and bolt everything together. I drew up the gears in 2D and made two different tooth lengths in 16 gauge stainless  to be stacked to create a approximate bevel.  I put 1/4" 20 tap drill sized holes in the parts so I could just tap the stack while clamped in a vice and the whole thing would bolt together. It worked like a charm even though I broke a tap and had to make some new holes.


I prototyped the gear stack on my little CNC laser out of "book binder cardboard. I had another project for some 15mm wrenches built into bottle openers for a local bike shop so I took the opportunity to throw the parts on the same laser order. Here is the solution and the finished product - knitting again after maybe 100 years.


I do product design for hire and this kind of stuff for fun.  I was also one of the designers of The Jiggernaut which has another instructable on this site.  Thanks for checking out my project.


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Robinair 25200B 110V 50/60 Hz Oil-less Refrigerant Recovery Machine



Robinair 110V 50/60 Hz Oil-less Refrigerant Recovery Machine is designed for the recovery medium and high-pressure refrigerants including R-410A and automatically switches from liquid to vapor recovery. It provides continuous recovery without the need to change the hose or flip a switch and has a automatic high pressure cut-out switch for safety. Direct liquid recovery without damaging the compressor. Oil-less compressor allows rapid transfer of large amounts of liquid. Efficient fan and large condenser can handle high ambient temperatures. Multi-refrigerant capable with Self-Clearing feature which prevents cross-contamination. It includes Four 60 inch hoses with ball-valves included and 1/4 inch MFL fittings. It is CE approved.

Price: $1,979.95


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Plastic Flexible Water Oil Coolant Pipe Hose - Worldwide



Features: With plastic flexible body, light weight and easy to install with any direction and angle Widely used for lathe, milling, CNC machine, hydraulic machinery and water cooling system Material: Plastic Thread External Diameter: Approx. 1/2 inch / 1.25 cm Round Nozzle Inside Diameter: Approx. 0.1 inch / 0.3 cm Total Length: Approx. 11.9 inch / 30 cm Color: Royal blue, orange Package Includes: 1 x Coolant pipe Keywords: Coolant pipe, lathe coolant pipe, coolant hose

Price: 35


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This Stool Rocks



Download the CNC file (Non-commercial license) This Stool Rocks is available in Hard Rock, Soft Rock and Easy Rock. Hard Rock rotates 360° but doesn’t stand by itself. Soft Rock has a flat bottom so that it can stand alone and rocks forward and backward. Easy Rock is the most stable of the three rocking forward only. All three are included in the CNC file. Each Stool is made of two legs and a top and has minimal finishing work needed. I included a photo of some stools that I painted.

Rock Trivia: It is rumoured without evidence that Benjamin Franklin invented the rocking chair in the 18th Century. President Kennedy was prescribed swimming and use of a rocking chair by his physician in 1955 because the President suffered from lingering back problems. The president so enjoyed his rocker he brought it on Air Force One when he traveled around the country and the world. He bought additional rockers for Camp David and the Kennedy estates, and gave them as gifts to friends and heads of state.

I am setting up Fabsie.com that aims to create a new infrastructure for digital manufacturing. Designers will have the option to share their files under non-commerical licenses of which I am sharing my design for 'this stool rocks,' and will share all future designs that I do at instructables.com The everyday customer will be able to use Fabsie to order any product having the cut wood sent to their home using a distributed network of makers.

I will be putting the stool on kickstarter soon, check out kickstarter.fabsie.com to spread the word to friends or contact me for any further questions on james@fabsie.com

I would make a step by step guide, but this is just too easy! If you have access to CNC equipment, follow the instructions below.

1. Download CNC file, use 18mm or 3/4in thick sheet material - I used birch plywood in photographs.
2. Lightly sand the three pieces after CNC
3. Fit the two legs inside of each other and attach the top.
4. Find your own way to finish the stool or leave raw.
5. Enjoy.


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Rust-Oleum 2395000 Professional Striping Machine



647-2395000 Features: -Collapsible handle for easy storage.-Convenient storage compartment holds 12 extra cans.-Cover a larger area in a shorter time.-Create 2-4'' straight lines quickly and easily.-Used With: Rust-Oleum Inverted Marking Paint.-Material: Steel.-Dry Heat Resistance: N/A [Max].-Type: Striping Machine.

Price: $128.36


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Wood veneer business cards



A small twist on a traditional business card. Simple, but with the use of a single material, wood.

Supplies

Veneer (www.inventables.com)
Spray paint
Access to a CNC (www.techshop.ws) laser engraver

Steps

1. Paint one side of the sheet of wood with your choice of color of spray paint. I painted one side for contrast of wood on the back of the wood grain.

2. Design a card in Corel Draw. I went with a super simple design and in the form of card as a small rectangle with rounded corners. Find the lyrics to record and the limits of court according to the settings given by the CNC laser engraver.

3. Place the laser to begin the attack. Laser etch the painted surface to reveal any design or information you can imagine in your own card.

4 Polished wood veneer. I prefer the orange tea tree oil.

5. Step out of your super wood business cards only!

And I did at TechShop, Detroit!
http://www.TechShop.ws


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SIEMENS CNC lathe programming and maintenance of the system



Industrial Machinery Manuals Is Proud To Offer 1 Quality Bound Copy Of A: Okuma LS-N "BIG10", CNC Lathe, Parts Book Manual This Manual Covers Models: LS-"BIG 10" 540 x 1250, LS-N "BIG 4" 540 x 1250, LS-N "BIG 6" 540 x 1250, LS-N "BIG 8" 540 x 1250, LS-N "BIG 4/6" 540 x 1250, This Manual Includes: Numerically Controlled Lathes with OSP 220 CNC, Parts Lists, Ordering Replacement and Servicing Parts, Functional Illustrated Diagrams Showing Component Identification, Assembly Drawings,, This Manual Has 89 Printed Pages.,

Price: $ 75


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From SketchUp to CNC Fabrication



This article series shows how to get from CAD, to CAM, to a CNC fabricated product.  The tools we will be using are SketchUp for CAD,  CamBam for CAM, Mach3 for gcode reading/CNC control, and a CNC router (greenBull from BuildYourCNC.com) for part fabrication. 

Keep in mind during this tutorial that the particular hardware/software tools, materials and application of these instructions will vary from person-to-person, region-to-region, and project-to-project.  You may be using a different CAD program, CAM program, CNC control program, CNC machine, material sizes and fastening methods, and you will likely be fabricating a wide variety of products in the end.  So, keep in mind that this tutorial is one of many different ways of going from CAD to final product.


In this example, we will be fabricating a cart for our blackTooth laser cutter (http://www.buildyourcnc.com/blackToothLaserCutterAndEngraver.aspx).  This cart will allow us to store materials and easily move the machine from place to place.  We will be using 4ft x 8ft sheets of 3/4 inch birch plywood for the main structure material, joined with machine screws and cross dowel nuts.


Notice that as we are modelling the separate pieces, they are made into components.  Doing so will make your life much easier in the CAD process.  It will allow you to painlessly select, move, and modify the parts independently from the rest of the model.


Components in SketchUp are also useful because when you create a copy of a particular component and make a change to one, those changes are automatically updated in all of the clones of that component.  This can be useful when designing for lossless manufacturing (manufacturing with near-zero waste product).  With your model mocked up in 3D, you can create copies of all the components and lay them out flat onto a rectangle the size of the stock material you will be cutting from.  From here, you can modify the original model (which will update changes in the components laid out onto the virtual stock material) in order to occupy the remaining space on the stock material.


At the end of the CAD process, we export a dxf file that we will import into CamBam.  If you do not have SketchUp Pro, you will need to install a plugin to allow you to export in dxf format.  Here is a video showing where to find and how to install this plugin:


Step 2: Applying Machining Operations and Creating G-code with CamBam


With the g-code that we generated with CamBam, we are able to run the CNC machine with Mach3.

When the machine is finished cutting out all the parts, we break the holding tabs using an oscillating multi-tool, and then shave them off using a table router.  After this, we drill the edge holes using a custom jig (which we also fabricated with our CNC machine).  After this, sanding the edges is optional.  Then, it's simply a matter of putting the pieces together! Hope you enjoyed this process..  now go out and make stuff!


 


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Grab the quick CNC lathe changeover. (computer numerical control): An article from: Modern Machine Shop



This digital document is an article from Modern Machine Shop, published by Gardner Publications, Inc. on November 1, 1989. The length of the article is 1077 words. The page length shown above is based on a typical 300-word page. The article is delivered in HTML format and is available in your Amazon.com Digital Locker immediately after purchase. You can view it with any web browser.

Citation Details
Title: Grab the quick CNC lathe changeover. (computer numerical control)
Author: Scott Looney
Publication: Modern Machine Shop (Magazine/Journal)
Date: November 1, 1989
Publisher: Gardner Publications, Inc.
Volume: v62 Issue: n6 Page: p76(4)

Distributed by Thomson Gale

Price: $5.95


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Make Your Own GRBL CNC Pendant



So you just finished your DIY CNC machine, set up GRBL and even cut your first part.  Now what?  Well, did you know that as of GRBL v0.8 there are pinouts some really useful commands such as Cycle Start, Feed Hold and a Soft Reset?  Cycle Start and Feed Hold allow you to literally pause your machine so you can double check that your tool isn't about to hit a clamp, or maybe you just need to run inside to grab some more pizza.  Once you get back, just hit the Cycle Start button and BAM! your machine goes on its merry way as if nothing had ever happened....

Although these commands are accessible via the terminal, I decided that I really wanted to have a nice pendant with easy to use buttons - and maybe a few extra buttons for future development!  So grab your soldering iron and lets get to work! There are a few components that we need to complete this project, I set up a handy-dandy wishlist over at Sparkfun with *most* of the parts, the rest you will have to source yourself.


What You Need:
- Soldering Iron/Supplies
- 10 wire Ribbon Cable
- (2) serial port connectors (one male, one female)
- serial cable
- (3) arcade machine buttons.  I like Green, Yellow and Blue
- (2) switches
- Mushroom style E-Stop button (Mine came from ZenToolworks.com)
- Screw terminal block (I don't recommend the white, "European Style" blocks because they don't work well with small wires)
- Aluminum Enclosure
- Drill press with Step Drill (Amazon has step drills for $cheap$)


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Machine Tool Shop Business Plan Bundle



This bundle offers you everything you need including a sample machine tool shop plan, business plan template to quickly create, edit, and print an professional formatted business plan, step-by-step business plan guide to walk you through the processes of creating a business plan one step at a time, A business plan presentation template, financial statement worksheets covering cash flow, profit and loss, sales forecast, cost of goods, break even and market analysis for your business plan, essential business forms, sales letters, necessary business letters, and legal forms, and a resource directory featuring contact information of businesses, professionals, and public sources for more help.

Price: $ 50


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How to: Arduino board of bread ...



Have a pair of Arduinos useful plate bread can really make rapid prototyping and painless.  And while the bread Arduino board has very much has been flogged to death in every way, shape and riding, we are posting our deliveries as a reference for future projects and still be released libraries.  Before you begin, here are some links to some of the nicest dead ponies previously referred:


The simplicity and conserve energy, our variant disclaims any voltage Regulation.  It runs directly from 3 x AA batteries where it will work reliably at 16 MHz up to about 4 volts.  8 MHz battery voltage can safely fall as low as 2.5 volts, which is a great use of "dead" batteries.  As indicated by the tag, this specific Mega328 has fuses is defined as the internal 8 MHz RC oscillator, the 16 MHz crystal is on the Board, but it's just for show, what is a poser ...


The LED on the Arduino pin 13, there is a connector ICSP/SPI in the upper-right corner and the USB dongle in the middle.  As we have been working on a modified bootloader, the ICSP connector has seen much use.  The USB miniboard is a project in the House, is based on the FT232R and QFN package as well as having all the i/o burst, boasts a switch at the bottom of 3/5 volts.  The rest of the pieces is a handful of capacitors, both en masse and ignore, as well as the reset and power switch.  Below we have the circuit diagram, more or less wrapped in bread plate form, click to see full size:


The Eagle's footprint to the Mega328 is organized according to the pins of the chip.  The library file is available here: n0m1.com-mega328p.rar.  And the schema in Eagle format is here: BBA sch


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My Welding Machine



Eco-friendly never looked so lovely! Use paper to make colorful, one-of-a-kind paper bead jewelry with this Recycled Paper Beads Green Creativity Kit. The bead winding tool turns ordinary paper strips into a tight bead that people will insist cannot possibly be made out of paper. This fun art craft kit comes with enough paper strips to make dozens of beads and turn them into a necklace, bracelet, anklet, etc. When they are gone, experimenting with other types of paper, - colorful magazine pages, Sunday comics, wrapping paper - will result in even more spectacular beads for gift giving or wearing.

Price:


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From drawer to CNC Milling Machine



I was searching  on instructables to make a cheap CNC machine. I've found several examples and have decided to make one myself with only the parts of a office drawer (Excl. Electronics and Drive). My old home desk has one I never use so it can't be cheaper by that. With this drawer I've got enough wood to build a basic CNC. There are 4 Drawer slides voor the X and Y-axis. I'm searching for a rail to manage the Z-axis. I want to use a pitch timing belt but I don't know if my motors are strong enough for this.

An update of my progres. When the CNC will be done I will make an step to step explaination. The drawer is gone and transformed to an basic CNC table. Right now on the photo's you can only see the X axis. The Y axis is almost ready. I'm also installing the bearings on the threaded rod. The bearings I've got from my old TAX indoor Cycling trainer. When the drawer project is done I will make another CNC of the metal coming from the TAX.


The controller board for the Unipolar motors is coming from Chromationsystems.com for $45,- You can find an instructable of the controller with the following search tags (Parallel Port 3 Axis CNC Driver, Opto-Isolated, Unipolar Steppers by ChromationSystems).Or by clicking this link The power resistors are 25 Watt 10 Ohm to get 5 volt on the motors. This is working like a charm with KCAM. You can buy a full kit including stepper motors for only $ 70,- Perfect for a simple first time CNC. Here are some photo's of my status. Next time I will ad an working X-Y-and Z axis.


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Short bar loader for CNC lathe automation.(MODERN EQUIPMENT REVIEW): An article from: Modern Machine Shop



This digital document is an article from Modern Machine Shop, published by Gardner Publications, Inc. on February 1, 2010. The length of the article is 326 words. The page length shown above is based on a typical 300-word page. The article is delivered in HTML format and is available immediately after purchase. You can view it with any web browser.

Citation Details
Title: Short bar loader for CNC lathe automation.(MODERN EQUIPMENT REVIEW)
Author: Unavailable
Publication: Modern Machine Shop (Magazine/Journal)
Date: February 1, 2010
Publisher: Gardner Publications, Inc.
Volume: 82 Issue: 9 Page: 112(1)

Distributed by Gale, a part of Cengage Learning

Price: $9.95


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CNC Half Nuts: The Smell of Melting Plastic…



After cutting down the Y axis screw for the CNC gantry router project we had a short piece of 3/4 inch Acme leadscrew remaining that was just long enough to drive the Z-axis.  Buying an ACME tap to make a single nut was out of the question as they are normally over $100.  So we set about heat forming a threaded nut from some bits of scrap UHMWPE (Ultra High Molecular Weight Poly Ethylene).  We made the nut in two halves with the intention of  shimming them in the final build, this will allow for slight adjustment while keeping backlash under control.  According to Wikipedia, UHMWPE has a melting point of around 145°C and a co-efficient of friction that approaches Teflon.  Up next is short video of the thread forming followed by some drive testing with the cordless drill.


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Lathe Operation and Maintenance (Modern Machine Shop Books)



This concise introduction to the lathe provides detailed coverage of this versatile machine and how it is used to perform a wide variety of metalworking operations. Special emphasis is placed on lathe components, accessories and operating procedures, including basic machine setup and routine maintenance. Cutting dynamics and parameters are explained in clear, easy-to-comprehend language, and a wide range of cutting tools, toolholders and workholding devices are examined in detail. This is the ideal introductory text for the novice or the machinist-in-training.

Price: $49.95


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Kawasaki 840110 Black 19.2-Volt Drill Kit



Powerful 19.2 volt cordless drill includes an assortment of drill bits, drive bits and a couple of batteries to keep you working while one battery is charging. Charger Included: Yes, Speed - No Load (RPM): 0-400/0-1,000, Side Handle: No, Battery Included: Yes, (2) 1.3Ah batteries, Keyless Chuck: Yes, Chuck Size (in.): 3/8, Clutch Settings: 25, Volts: 19.2, Reversible: Yes, Battery Amp/Hour: 1.3, Case Included: Yes, Variable Speed: Yes

Price: $89.99


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Capturing energy from the sun



Much attention is now focusing on natural organisms that have evolved highly efficient light-harvesting capabilities over billions of years. The green sulfur bacterium is perhaps the champion light-harvester. It lives at the depths of the ocean, where light levels are extremely low. But it makes the most of the light it gets: It is able to harvest up to 95% of the solar energy it absorbs.


Research teams worldwide are trying to replicate the capabilities of the green sulfur bacterium. But such natural systems are exceedingly complex. “We’d like to break these systems down into their simpler components and see if we can find synthetic [structures] that mimic them,” says Moungi G. Bawendi, the Lester Wolfe Professor of Chemistry. “In the end, we want a set of building blocks that we can assemble to create a more complicated system — perhaps as complex as the natural system but where we have more control, where we can tune some critical parameters.”


Key to the light-harvesting success of the green sulfur bacterium is its light-harvesting antenna system. This system consists of long cylinders of closely packed bacteriochlorophyll molecules that absorb solar energy and transfer as much as 95% of it toward the “reaction centers” where critical chemical processes occur. Those cylinders are “perhaps nature’s most spectacular light-harvesting system,” says Do¨rthe M. Eisele, postdoctoral associate in the MIT Research Laboratory of Electronics. They could be an ideal building block for a practical device.


But applications are far down the road. The first step is to develop a fundamental understanding of how nature’s bacteriochlorophyll cylinders do their job. Chopping individual cylinders out of a bacterium for analysis would destroy their natural functioning. The solution is therefore to create and study an artificial model system that behaves like the in situ bacterio-chlorophyll cylinders.


A model system — and a challenge


For the past five years, Eisele and her collaborators at MIT’s Center for Excitonics, the University of Texas at Austin, Humboldt University of Berlin in Germany and the University of Groningen in the Netherlands have been working with an artificial system that is similar in size, shape, and function to the natural antenna system in the green sulfur bacterium.


The structure consists of molecules of cyanine dye that naturally aggregate and self-assemble, rolling up into long double-walled nanotubes when they are immersed in water. Each nanotube is about 13 nm wide and thousands of times that long, and each contains two concentric cylinders of closely packed cyanine dye molecules about 4 nm apart. That “supramolecule” with its two cylinders of light-absorbing material closely resembles the natural antenna system in the green sulfur bacterium.


In 2007, Eisele developed a carefully controlled technique to produce well-defined cyanine dye-based nanotubes. In early work, she and her colleagues demonstrated that her nanotubes have highly uniform properties — from tube to tube and also along the length of each one. Because the LH nanotubes are “all the same,” she can study their properties from the ensemble in solution with no need to isolate the responses of the individual nanotubes.


Nevertheless, determining how the LH nanotubes collect and transport energy from light is a challenge. Even advanced microscopes cannot show the details of their structure, so Eisele turned to another option: their optical spectra. Shine light on a supramolecule made up of closely packed molecules and it will absorb certain wavelengths and not others. The resulting spectrum can be the key to unraveling not only the optical behavior of the supramolecule but also its physical structure.


Early spectral analyses revealed a critical property of such cyanine-based supramolecules. On their own, the individual cyanine molecules have a characteristic absorption spectrum. Yet when they pack together, the supramolecule that results has a dramatically different spectrum — even though the molecules retain their individual structure, do not share electrons, and are held together only by weak attractive forces.


Why? When an individual molecule absorbs energy from the sun, it becomes “excited.” But when a supramolecule absorbs solar energy, the closely packed molecules in it “share” their excited states. Because of those shared excited states, the optical properties of the supramolecule are significantly different from those of the individual molecules. “So the unique ability of our nanotubes to harvest light so efficiently arises from the ensemble of closely packed, aggregated molecules,” says Eisele. Moreover, the details of how the molecules are packed together strongly affect those interactions, and thus the optical properties of the supramolecule. If the researchers could understand the relationship between the structural details and the optical properties, they might be able to fine-tune the optical behavior by altering how the molecules pack together.


Understanding the spectral evidence


Analyzing the spectrum of the supra-molecule would provide valuable insights — but there is a problem. The “electron excitation” is shared between neighboring molecules. But do such molecule-to-molecule interactions occur mainly within the inner and outer cylinders separately or throughout the entire LH nanotube? If the former, then the spectrum of the LH nanotube would show the absorption behavior of the two independent (or at most weakly interacting) cylinders superimposed on one another. But if the latter, the overall spectrum would reflect the combined optical response of the two strongly interacting cylinders.


A solution would be to observe the spectra of the cylinders separately. But using a beam of light to excite selected parts of the LH nanotubes in a vial isn’t feasible, and removing the outer cylinder to isolate the spectrum of the inner cylinder won’t work. “It’s a self-assembling system, and we can’t destroy its structure without altering its behavior,” says Eisele. “What we can do is change the light-absorption capability of the outer cylinder.”


To do that, she oxidizes the nanotubes using silver nitrate. Each silver ion removes one electron from a single molecule of cyanine dye, altering its absorption behavior. Her experimental procedure therefore consisted of simply adding silver nitrate to a vial of suspended nanotubes and then carefully taking the absorption spectrum of the mixture every 30 minutes for six hours as oxidation proceeded. The results appear in the diagram below.


Experimental results from oxidizing the cyanine-based nanotubes with silver nitrate (AgNO3). The plots show the absorption spectrum of the nanotubes in solution before the AgNO3 was added (red), spectra taken every 30 minutes after it was added (gray), and the spectrum at the end of the six-hour experiment (green). Peak 2 drops down quickly and finally disappears. Peak 1 and other portions of the spectrum change more slowly and drop only in amplitude, not shape. Analysis of the spectral data shows that those two responses reflect the separate behavior of the inner and outer cylinders in the light-harvesting nanotubes.


Micrographs show that the outer cylinder is morphologically intact after oxidation but now 'decorated' with silver nanoparticles (as shown on the inset above). Isolation of the inner cylinder’s spectrum subsequently enabled the researchers to model the detailed supramolecular structure of the artificial nanotubes.
The red curve is the initial absorption spectrum before the start of the experiment; the gray curves are the 30-minute spectra; and the green curve is the final spectrum. Comparison of the curves shows that peak 2 goes down more quickly than peak 1 does — and it ultimately disappears.


Eisele and her co-workers were able to show that this fast decrease in intensity of peak 2 reflects changes in the outer cylinder and that the slower decrease of peak 1 reflects changes in the inner cylinder. The conclusion: Peak 2 can be unambiguously attributed to the outer cylinder, peak 1 to the inner one. Moreover, the portions of the absorption spectrum that drop only in amplitude with no significant change in shape can be traced to the inner cylinder.


Detailed analysis of the experimental data confirmed that the original spectrum is made up of the spectra of two essentially independent chemical species superimposed on one another. The two LH cylinders can thus be treated as two electronically separate systems, with at most weak coupling between them. In addition, images taken with a cryogenic electron transmission microscope clearly showed the double-walled structure of the nanotubes — both before and after oxidation. Indeed, the only difference in the post-oxidation images was that the exterior surfaces of the nanotubes were “decorated with silver nanoparticles,” says Eisele. Those results confirm that the outer cylinder was still physically present. Only its optical behavior had changed.


The isolation of the inner cylinder’s spectrum made possible unprecedented theoretical advances. After three years’ work, collaborators led by Professor Jasper Knoester at the University of Groningen, the Netherlands, modeled a structure for the inner cylinder that reproduced the experimentally observed spectrum. The structure has molecules organized in a herring-bone fashion — a geometry previously proposed by others but with certain details that are different. For example, each tile is made up of two molecules, and as the tiles wrap around to form the cylinder, they tilt out from the surface at distinctive angles.


Knoester and his group next modeled the structure of the outer cylinder assuming the same packing geometry but adjusted to span the greater circumference. They then calculated the spectrum of a suprastructure formed from their two cylinders that shows remarkable agreement with Eisele’s measured absorption spectrum. By combining these experimental and theoretical results, the researchers were thus able to settle a long-standing argument about the geometry of such cyanine-based nanotubes.


Only the beginning


Armed with their new understanding, the researchers at MIT are now continuing their studies. For example, they are examining the nature of the weak interaction between the inner and outer cylinders, and they are looking into what happens when many cylindrical nanotubes cluster together, as they do in nature. Says Eisele, “Now we need to know whether we can think of them as a superposition of individual cylinders — or do they become a totally new system with different optical properties?”


But even a cluster of LH cylinders is just one building block for a future device, Bawendi says. He and Eisele are now working to connect the LH nanotubes to quantum dots (QDs) — nanometer-scale inorganic crystals that fluoresce when stimulated by light. That combination raises exciting possibilities. By controlling the size of the QDs, Bawendi — an expert in this field — will be able to “tune” them to absorb sunlight and then emit a specific wavelength that will generate maximum electron excitation in the LH nanotubes. In the lab, that focused light will enable the researchers to track how the excitation propagates along the LH nanotubes. In a practical device, such tailored QDs could deliver focused energy that LH nanotubes could efficiently transport and deliver to a system — perhaps including more QDs — where chemical reactions might, for instance, produce fuels.


Bawendi stresses that such concepts are very far down the line. “The idea is to create something from building blocks, so first we have to understand the building blocks themselves and how they interact,” he says. But if his “grand vision” succeeds, a device integrating such building blocks could one day provide a completely new way to collect energy from the sun — perhaps modeled in part on that solar-harvesting genius, the green sulfur bacterium.


This research was supported by the MIT Center for Excitonics, an Energy Frontier Research Center funded by the US Department of Energy, Office of Science, Office of Basic Energy Sciences, and by the Deutsche Forschungsgemeinschaft, the Integrative Research Institute for the Sciences in Berlin, the National Science Foundation, the Alexander von Humboldt Foundation, the US Army Research Office and the US Defense Advanced Research Projects Agency.


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New technology may enable earlier cancer diagnosis



Finding ways to diagnose cancer earlier could greatly improve the chances of survival for many patients. One way to do this is to look for specific proteins secreted by cancer cells, which circulate in the bloodstream. However, the quantity of these biomarkers is so low that detecting them has proven difficult.

A new technology developed at MIT may help to make biomarker detection much easier. The researchers, led by Sangeeta Bhatia, have developed nanoparticles that can home to a tumor and interact with cancer proteins to produce thousands of biomarkers, which can then be easily detected in the patient’s urine.


This biomarker amplification system could also be used to monitor disease progression and track how tumors respond to treatment, says Bhatia, the John and Dorothy Wilson Professor of Health Sciences and Technology and Electrical Engineering and Computer Science at MIT.


“There’s a desperate search for biomarkers, for early detection or disease prognosis, or looking at how the body responds to therapy,” says Bhatia, who is also a member of MIT’s David H. Koch Institute for Integrative Cancer Research. She adds that the search has been complicated because genomic studies have revealed that many cancers, such as breast cancer, are actually groups of several diseases with different genetic signatures.


The MIT team, working with researchers from Beth Israel Deaconess Medical Center, described the new technology in a paper appearing in Nature Biotechnology on Dec. 16. Lead author of the paper is Gabriel Kwong, a postdoc in MIT’s Institute for Medical Engineering and Science and the Koch Institute.


Amplifying cancer signals


Cancer cells produce many proteins not found in healthy cells. However, these proteins are often so diluted in the bloodstream that they are nearly impossible to identify. A recent study from Stanford University researchers found that even using the best existing biomarkers for ovarian cancer, and the best technology to detect them, an ovarian tumor would not be found until eight to 10 years after it formed.


“The cell is making biomarkers, but it has limited production capacity,” Bhatia says. “That’s when we had this ‘aha’ moment: What if you could deliver something that could amplify that signal?”


Serendipitously, Bhatia’s lab was already working on nanoparticles that could be put to use detecting cancer biomarkers. Originally intended as imaging agents for tumors, the particles interact with enzymes known as proteases, which cleave proteins into smaller fragments.


Cancer cells often produce large quantities of proteases known as MMPs. These proteases help cancer cells escape their original locations and spread uncontrollably by cutting through proteins of the extracellular matrix, which normally holds cells in place.


The researchers coated their nanoparticles with peptides (short protein fragments) targeted by several of the MMP proteases. The treated nanoparticles accumulate at tumor sites, making their way through the leaky blood vessels that typically surround tumors. There, the proteases cleave hundreds of peptides from the nanoparticles, releasing them into the bloodstream.


The peptides rapidly accumulate in the kidneys and are excreted in the urine, where they can be detected using mass spectrometry.


This new system is an exciting approach to overcoming the problem of biomarker scarcity in the body, says Sanjiv Gambhir, chairman of the Department of Radiology at Stanford University School of Medicine. “Instead of being dependent on the body to naturally shed biomarkers, you’re sampling the site of interest and causing biomarkers that you engineered to be released,” says Gambhir, who was not part of the research team.


Distinctive signatures


To make the biomarker readings as precise as possible, the researchers designed their particles to express 10 different peptides, each of which is cleaved by a different one of the dozens of MMP proteases. Each of these peptides is a different size, making it possible to distinguish them with mass spectrometry. This should allow researchers to identify distinct signatures associated with different types of tumors.


In this study, the researchers tested their nanoparticles’ ability to detect the early stages of colorectal cancer in mice, and to monitor the progression of liver fibrosis.


Liver fibrosis is an accumulation of scarring in response to liver injury or chronic liver disease. Patients with this condition have to be regularly monitored by biopsy, which is expensive and invasive, to make sure they are getting the right treatment. In mice, the researchers found that the nanoparticles could offer much more rapid feedback than biopsies.


They also found that the nanoparticles could accurately reveal the early formation of colorectal tumors. In ongoing studies, the team is studying the particles’ ability to measure tumor response to chemotherapy and to detect metastasis.


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Practicing medicine at the nanoscale



With the recent launch of MIT’s Institute for Medical Engineering and Science, MIT News examines research with the potential to reshape medicine and health care through new scientific knowledge, novel treatments and products, better management of medical data, and improvements in health-care delivery.

Modern medicine is largely based on treating patients with “small-molecule” drugs, which include pain relievers like aspirin and antibiotics such as penicillin.


Those drugs have prolonged the human lifespan and made many life-threatening ailments easily treatable, but scientists believe the new approach of nanoscale drug delivery can offer even more progress. Delivering RNA or DNA to specific cells offers the promise of selectively turning genes on or off, while nanoscale devices that can be injected or implanted in the body could allow doctors to target drugs to specific tissues over a defined period of time.


“There’s a growing understanding of the biological basis of disease, and a growing understanding of the roles certain genes play in disease,” says Daniel Anderson, the Samuel A. Goldblith Associate Professor of Chemical Engineering and a member of MIT’s Institute for Medical Engineering and Science and David H. Koch Institute for Integrative Cancer Research. “The question is, ‘How can we take advantage of this?’”


Researchers in Anderson’s lab, as well as many others at MIT, are working on new ways to deliver RNA and DNA to treat a variety of diseases. Cancer is a primary target, but deliveries of genetic material could also help with many diseases caused by defective genes, including Huntington’s disease and hemophilia. “There are many genes that we think if we could just turn them off or turn them on, it could be therapeutic,” Anderson says.


One promising avenue is RNA interference (RNAi), a naturally occurring process that allows cells to fine-tune their gene expression. Short strands of RNA called siRNA intercept and destroy messenger RNA before it can carry protein-building instructions from DNA to the rest of the cell. Scientists hope that by creating their own siRNA to target specific genes, they will be able to turn off genes that cause disease.


However, this potential has not yet been realized because of challenges in safely delivering siRNA to the right tissues and avoiding other tissues. Using viruses is one possibility, but is an option that carries some safety risks, so many researchers are now investigating synthetic delivery vehicles for genetic material.


Anderson’s lab is developing materials called lipidoids, fatty molecules that can envelop and deliver strands of siRNA. Studies have shown that these materials can effectively deliver RNA and shrink tumors in animals; MIT researchers are now working on developing them for human tests. These particles can deliver many RNA sequences at once, allowing researchers to target multiple genes. “A lot of these diseases, in particular cancer, are complicated and may require turning off multiple genes, or turning some genes off and some genes on,” Anderson says.


Anderson is also using a technique called nucleic-acid origami to fold DNA and RNA into structures suitable for targeting cancer cells. Nucleic-acid origami, developed within the past few years, allows for extremely precise control over the location of every atom within a structure — something that is difficult to achieve with other types of nanoparticles, Anderson says.


In a 2012 study involving mice, Anderson showed that folded DNA nanoparticles tagged with folate accumulated in ovarian cancer cells, which express many more folate receptors on their surfaces than healthy cells.


Multipronged approach


Paula Hammond, the David H. Koch Professor of Engineering and a member of the Koch Institute, is also developing new materials for delivering both RNA and traditional drugs. Using her layer-by-layer assembly technique, she is creating nanoparticles that incorporate layers of multiple types of RNA, or combine RNA with a chemotherapy drug.


This multipronged attack could allow researchers to design treatments that cut off many of tumor cells’ possible escape routes. “We’re very interested in looking at combinations that would involve RNAi that knocks down the ability of cells to counteract chemotherapy attack,” Hammond says.


Hammond’s research in this area is now focused on cancer, but the approach could also lend itself to treating the inflammation produced by infectious diseases, she says. “With RNAi, the approach is fairly modular, and once you understand which genes you need to impact, you can work on targeting them,” Hammond says.


Hammond’s lab is also working on medical-device coatings that could secrete useful drugs, hormones or growth factors. One such project involves coating hip implants with layers that secrete bone growth factors. In studies with animals, she has shown that these coatings can promote the growth of natural bone, and stronger adhesion between hip implants and the body’s own bone. If the work translates to human clinical use, it could allow hip implants to last longer and reduce the need for additional surgeries to replace the implants.


Hammond is also working on materials that promote wound healing by preprogrammed release of growth factors from bandages and dressings, and on ultrathin, transparent coatings for cataract-replacement lenses that release anti-inflammatory drugs.


Delivery and diagnostics


Michael Cima, the David H. Koch Professor of Engineering, and Robert Langer, the David H. Koch Institute Professor, both members of the Koch Institute, are working on nano- and microscale devices that can be implanted in the body to release drugs or diagnose disease.


Several years ago, Cima and Langer began working on an implantable chip that can dispense medicine inside the body, but which is controlled wirelessly from outside the body. In clinical trials last year, the company developing the chip for commercial use showed that it could reliably deliver precise doses of an osteoporosis medication that is normally given by injection.


The company developing the chip, MicroCHIPS Inc., is now shrinking the device and increasing the number of drug reservoirs on the chip (the version used in last year’s trial had 20 such wells). That may enable the device to be used for much longer time periods — up to 30 years, Cima says. That would allow it to serve as an artificial gland, releasing hormones as necessary, he says, especially if a sensor could be incorporated to alert the chip when to release a dose.


Such a device could be useful for many endocrine diseases. “Diseases of growth, development and reproduction are all areas where there are significant unmet needs, or therapies that are very difficult to implement,” Cima says.


Cima is also working on diagnostic devices that could help monitor tumor response to treatment, or detect whether someone has had a heart attack. His strategy is to take tests originally developed for in-vitro use (where a sample is removed from the body and tested in a lab), and instead put the sensing device inside the body. These diagnostic devices would be implanted in conjunction with a medical procedure.


For example, when cancer is suspected, a biopsy is done on a patient. Cima is now developing devices that could be implanted at the tumor site during the biopsy and later used to monitor oxygen level or acidity, both of which reveal important information about how the disease should be treated and whether the treatment is working.


Another sensor he developed uses magnetic nanoparticles, housed in an 8-millimeter disk implanted in the skin, to detect three proteins that are released during a heart attack. Anyone showing up at a hospital with chest pain is tested for those proteins, but results can appear inconclusive because the proteins are secreted at different times. The sensor, which is read using magnetic resonance imaging (MRI), could be implanted in patients known to be at high risk for a heart attack, making it much easier for doctors to determine if they have had one.


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Researchers demonstrate record-setting p-type transistor



Almost all computer chips use two types of transistors: one called p-type, for positive, and one called n-type, for negative. Improving the performance of the chip as a whole requires parallel improvements in both types.

At the IEEE’s International Electron Devices Meeting (IEDM) in December, researchers from MIT’s Microsystems Technology Laboratories (MTL) presented a p-type transistor with the highest “carrier mobility” yet measured. By that standard, the device is twice as fast as previous experimental p-type transistors and almost four times as fast as the best commercial p-type transistors.


Like other experimental high-performance transistors, the new device derives its speed from its use of a material other than silicon: in this case, germanium. Alloys of germanium are already found in commercial chips, so germanium transistors could be easier to integrate into existing chip-manufacturing processes than transistors made from more exotic materials.


The new transistor also features what’s called a trigate design, which could solve some of the problems that plague computer circuits at extremely small sizes (and which Intel has already introduced in its most advanced chip lines). For all these reasons, the new device offers a tantalizing path forward for the microchip industry — one that could help sustain the rapid increases in computing power, known as Moore’s Law, that consumers have come to expect.


Pluses and minuses


A transistor is basically a switch: In one position, it allows charged particles to flow through it; in the other position, it doesn’t. In an n-type transistor, the particles — or charge carriers — are electrons, and their flow produces an ordinary electrical current.


In a p-type transistor, on the other hand, the charge carriers are positively charged “holes.” A p-type semiconductor doesn’t have enough electrons to balance out the positive charges of its atoms; as electrons hop back and forth between atoms, trying futilely to keep them electrically balanced, holes flow through the semiconductor, in much the way waves propagate across water molecules that locally move back and forth by very small distances.


“Carrier mobility” measures how quickly charge carriers — whether positive or negative — move in the presence of an electric field. Increased mobility can translate into either faster transistor switching speeds, at a fixed voltage, or lower voltage for the same switching speed.


For decades, each logic element in a computer chip has consisted of complementary n-type and p-type transistors whose clever arrangement drastically reduces the chip’s power consumption. In general, it’s easier to improve carrier mobility in n-type transistors; the MTL researchers’ new device demonstrates that p-type transistors should be able to keep up.


Handling the strain


Judy Hoyt, a professor of electrical engineering and computer science; her graduate students Winston Chern, lead author on the new paper, and James T. Teherani; Pouya Hashemi, who was an MIT postdoc at the time and is now with IBM; Dimitri Antoniadis, the Ray and Maria Stata Professor of Electrical Engineering; and colleagues at MIT and the University of British Columbia achieved their record-setting hole mobility by “straining” the germanium in their transistor — forcing its atoms closer together than they’d ordinarily find comfortable. To do that, they grew the germanium on top of several different layers of silicon and a silicon-germanium composite. The germanium atoms naturally try to line up with the atoms of the layers beneath them, which compresses them together.


“It’s kind of a unique set of material structures that we had to do, and that was actually fabricated here, in the MTL,” Hoyt says. “That’s what enables us to explore these materials at the limits. You can’t buy them at this point.”


“These high-strain layers want to break,” Teherani adds. “We’re particularly successful at growing these high-strain layers and keeping them strained without defects.” Indeed, Hoyt is one of the pioneers of strained-silicon transistors, a technology found today in almost all commercial computer chips. At last year’s IEDM, she and Eugene Fitzgerald, the Flemings-SMA Professor of Materials Science and Engineering at MIT, received the IEEE’s Andrew S. Grove Award for outstanding contributions to solid-state devices and technology. The award announcement cited Hoyt’s “groundbreaking contributions involving strained-silicon semiconductor materials.”


Gatekeeping


Another crucial aspect of the new transistor is its trigate design. If a transistor is a switch, throwing the switch means applying a charge to the transistor’s “gate.” In a conventional transistor, the gate sits on top of the “channel,” through which the charge carriers flow. As transistors have grown smaller, their gates have shrunk, too. But at smaller sizes, that type of lockstep miniaturization won’t work: Gates will become too small to reliably switch transistors off.


In the trigate design, the channels rise above the surface of the chip, like boxcars sitting in a train yard. To increase its surface area, the gate is wrapped around the channel’s three exposed sides — hence the term “trigate.” By demonstrating that they can achieve high hole mobility in trigate transistors, Hoyt and her team have also shown that their approach will remain useful in the chips of the future.


“The germanium part helps in increasing the drive current, and the trigate part helps in reducing the leakage in the off state,” says Krishna Saraswat, the Rickey/Nielsen Professor in Engineering at Stanford University, who was not involved in this research. “So a combination of those two just gives you an ideal transistor for the next generation.”


Saraswat believes that the semiconductor industry is already planning a move toward germanium circuits. “The choice is to scale the silicon transistor without any performance gains — just get to higher packing density — or get higher packing density as well as better performance,” he says. “And it’s fairly clear that the industry will go for high-strain germanium.”


The MIT researchers’ work was supported by the U.S. Defense Advanced Research Projects Agency and the Semiconductor Research Corporation. 

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Smithsonian recognizes MIT research on water desalination technology



Smithsonian magazine recently ranked nanoporous graphene, a novel material for water desalination developed in MIT’s Department of Materials Science & Engineering, in its ranking for the top five surprising scientific milestones of 2012.

Nanoporous graphene is a one-atom-thick form of carbon with tiny holes that can block salt ions while letting water molecules through, enabling the production of potable water from the world’s virtually limitless supply of seawater. The new graphene membrane was first proposed last June by MIT graduate student David Cohen-Tanugi and Jeffrey C. Grossman, the Carl Richard Soderberg Associate Professor of Power Engineering in MIT’s Department of Materials Science and Engineering, in the journal Nano Letters.


"Using materials science to find solutions to water challenges is unusual. We're trying to bring a new perspective to this problem," Grossman says.


Thanks to its atomic thickness and well-defined hole structure, nanoporous graphene could reduce the cost and energy footprint of water desalination. In its ranking, Smithsonian magazine mused that nanoporous graphene might one day provide “a way to solve many of the world’s water problems once and for all.”


The ranking is published yearly on Smithsonian’s Surprising Science blog. Other top awardees for 2012 included the Higgs Boson and NASA’s Curiosity mission to Mars.



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Tiny compound semiconductor transistor could challenge silicon’s dominance



Silicon’s crown is under threat: The semiconductor’s days as the king of microchips for computers and smart devices could be numbered, thanks to the development of the smallest transistor ever to be built from a rival material, indium gallium arsenide.

The compound transistor, built by a team in MIT’s Microsystems Technology Laboratories, performs well despite being just 22 nanometers (billionths of a meter) in length. This makes it a promising candidate to eventually replace silicon in computing devices, says co-developer Jesús del Alamo, the Donner Professor of Science in MIT’s Department of Electrical Engineering and Computer Science (EECS), who built the transistor with EECS graduate student Jianqian Lin and Dimitri Antoniadis, the Ray and Maria Stata Professor of Electrical Engineering.


To keep pace with our demand for ever-faster and smarter computing devices, the size of transistors is continually shrinking, allowing increasing numbers of them to be squeezed onto microchips. “The more transistors you can pack on a chip, the more powerful the chip is going to be, and the more functions the chip is going to perform,” del Alamo says.


But as silicon transistors are reduced to the nanometer scale, the amount of current that can be produced by the devices is also shrinking, limiting their speed of operation. This has led to fears that Moore’s Law — the prediction by Intel founder Gordon Moore that the number of transistors on microchips will double every two years — could be about to come to an end, del Alamo says.


To keep Moore’s Law alive, researchers have for some time been investigating alternatives to silicon, which could potentially produce a larger current even when operating at these smaller scales. One such material is the compound indium gallium arsenide, which is already used in fiber-optic communication and radar technologies, and is known to have extremely good electrical properties, del Alamo says. But despite recent advances in treating the material to allow it to be formed into a transistor in a similar way to silicon, nobody has yet been able to produce devices small enough to be packed in ever-greater numbers into tomorrow’s microchips.


Now del Alamo, Antoniadis and Lin have shown it is possible to build a nanometer-sized metal-oxide semiconductor field-effect transistor (MOSFET) — the type most commonly used in logic applications such as microprocessors — using the material. “We have shown that you can make extremely small indium gallium arsenide MOSFETs with excellent logic characteristics, which promises to take Moore’s Law beyond the reach of silicon,” del Alamo says.


Transistors consist of three electrodes: the gate, the source and the drain, with the gate controlling the flow of electrons between the other two. Since space in these tiny transistors is so tight, the three electrodes must be placed in extremely close proximity to each other, a level of precision that would be impossible for even sophisticated tools to achieve. Instead, the team allows the gate to “self-align” itself between the other two electrodes.


The researchers first grow a thin layer of the material using molecular beam epitaxy, a process widely used in the semiconductor industry in which evaporated atoms of indium, gallium and arsenic react with each other within a vacuum to form a single-crystal compound. The team then deposits a layer of molybdenum as the source and drain contact metal. They then “draw” an extremely fine pattern onto this substrate using a focused beam of electrons — another well-established fabrication technique known as electron beam lithography.


Unwanted areas of material are then etched away and the gate oxide is deposited onto the tiny gap. Finally, evaporated molybdenum is fired at the surface, where it forms the gate, tightly squeezed between the two other electrodes, del Alamo says. “Through a combination of etching and deposition we can get the gate nestled [between the electrodes] with tiny gaps around it,” he says.


Although many of the techniques applied by the team are already used in silicon fabrication, they have only rarely been used to make compound semiconductor transistors. This is partly because in applications such as fiber-optic communication, space is less of an issue. “But when you are talking about integrating billions of tiny transistors onto a chip, then we need to completely reformulate the fabrication technology of compound semiconductor transistors to look much more like that of silicon transistors,” del Alamo says.


The team presents its work this week at the International Electron Devices Meeting in San Francisco.


Their next step will be to work on further improving the electrical performance — and hence the speed — of the transistor by eliminating unwanted resistance within the device. Once they have achieved this, they will attempt to further shrink the device, with the ultimate aim of reducing the size of their transistor to below 10 nanometers in gate length.


Matthias Passlack, of Taiwanese semiconductor manufacturer TSMC, says del Alamo’s work has been a milestone in semiconductor research. “He and his team have experimentally proven that indium arsenide channels outperform silicon at small-device dimensions,” he says. “This pioneering work has stimulated and facilitated the development of CMOS-compatible, III-V-based-technology research and development worldwide.” 


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Tiny tools help advance medical discoveries



This photo gallery requires the Flash Player plugin and a web browser with JavaScript enabled. With the recent launch of MIT’s Institute for Medical Engineering and Science, MIT News examines research with the potential to reshape medicine and health care through new scientific knowledge, novel treatments and products, better management of medical data, and improvements in health-care delivery.

To understand the progression of complex diseases such as cancer, scientists have had to tease out the interactions between cells at progressively finer scales — from the behavior of a single tumor cell in the body on down to the activity of that cell’s inner machinery.


To foster such discoveries, mechanical engineers at MIT are designing tools to image and analyze cellular dynamics at the micro- and nanoscale. Such tools, including microfluidics, membrane technology and metamaterials, may help scientists better characterize and develop therapies for cancer and other complex diseases.


New medical discoveries depend on engineering advances in real-time, multifunctional imaging and quantitative analysis, says Nicholas Fang, an associate professor of mechanical engineering.


“What we’ve learned so far is more or less the architecture of cells, and the next layer is the dynamics of cells,” says Fang, who is developing optical sensors to illuminate individual components within a cell. “Cells operate like a city, or a metropolitan area: You have traffic, flow of information, and logistics of materials, and responses related to different events. Medicine requires new modes of seeing these events with better precision in time and space.”


Materials beyond nature


Fang is developing new imaging tools from metamaterials — materials engineered to exhibit properties not normally found in nature. Such materials may be designed as “superlenses” that bend and refract light to image extremely small objects. For example, Fang says that today’s best imaging tools can capture signaling between individual neurons, which may appear as a fuzzy “plume” of neurotransmitters. A superlens, in contrast, would let scientists see individual neurotransmitter molecules at the scale of a few nanometers. Such acuity, he says, would allow scientists to identify certain chemical transmitters that are directly related to particular diseases.


Metamaterials may also help scientists manipulate cells at the microscale. Fang is exploring the use of metamaterials as optical antennae to improve a technique known as optogenetics. This technique, developed in 2005 (and pioneered by MIT’s Ed Boyden, the Benesse Career Development Associate Professor of Research in Education), involves genetically engineering proteins to respond to light. Using various colors of light, scientists may control the activity or expression of such proteins to study the progression of disease. However, researchers have found that the technique requires a large amount of light to prompt a response, risking overheating or damaging the proteins of interest.


To solve this problem, Fang and his colleagues are looking to metamaterials to design tiny optical receivers, similar to radio antennae. Such receivers would attach to a given protein, boosting its receptivity to light, and thereby requiring less light to activate the protein. The project is in its initial stages; Fang says his group is now seeking materials that are compatible with proteins and other biological tissues.


Sorting cells


MIT researchers are also developing tools to sort individual cells — part of an effort to provide simple, cost-effective diagnostic tools for certain diseases. Rohit Karnik, an associate professor of mechanical engineering, is approaching cell sorting from a variety of directions. His lab is fabricating microfluidic, or “lab-on-a-chip,” devices — chips as small as a dime that efficiently sort cells, separating out those of interest from a sample of blood or biological fluid.


Karnik’s group employs nanofabrication techniques to etch tiny, precisely patterned channels into small squares of polymer. The arrangement of the channels directs fluid, capturing cells of interest via “cell rolling,” a phenomenon by which cells roll to one side of a channel, attracted by a wall’s surface coating. The device is a relatively simple, passive cell-sorter that Karnik says may efficiently sort out material such as white blood cells — cells that may quickly be counted to identify conditions such as sepsis and inflammation. 


Karnik is also developing small membranes punctured with microscopic pores. Each pore is a few nanometers wide, small enough to let individual DNA molecules through. By passing an electric current through the nanopore, the researchers can measure certain characteristics of a DNA molecule, such as its size and the presence of any additional proteins bound to it.


Such membrane technology may drastically simplify the process of sizing DNA molecules and mapping DNA modifications, which are critical for understanding gene regulation and the dynamics of cellular machinery — now a lengthy process that involves expensive bench-top instruments. Instead, Karnik says, nanopore membranes may be a faster, cheaper alternative that could work with single DNA molecules with no loss of information from DNA-amplification steps.


Cancer in a chip


Researchers are investigating microfluidics not only as a means to sort cells, but as a way of replicating whole biological environments at the microscale.


“We use microfluidics to develop more realistic models of organs and human physiology so that we can look at, for example, how a tumor cell interacts with other cells in the local environment,” says Roger Kamm, the Cecil and Ida Green Distinguished Professor of Biological and Mechanical Engineering.


Kamm and his colleagues have developed a microfluidic chip that contains tiny channels and reservoirs, in which they can seed various cell types. The group is using the device to study how cancer spreads through the body. Cancer becomes metastatic when tumor cells break off from a primary tumor and cross through a blood vessel wall and into the bloodstream. Kamm is using the group’s microfluidic designs to mimic the metastatic process and identify agents to prevent it.


To replicate the lining of a blood vessel, Kamm seeds one channel in the chip with endothelial cells. In a neighboring channel, he injects a gel, mimicking the body’s extracellular matrix. The group can introduce tumor cells into the gel, along with other chemical agents. In the controlled setup, they can monitor the behavior of tumor cells, and the conditions in which the cells penetrate the endothelial lining, in order to enter a blood vessel.


“This allows us to put cells in close proximity so they can signal with each other in a more realistic fashion,” Kamm says.


Compared with conventional cancer-screening techniques, the microfluidic technique more closely resembles natural processes in the body, Kamm says. For example, pharmaceutical companies tend to test potential drugs in large batches, injecting a drug into tiny, isolated wells containing tumor cells. That works well to test for drugs that kill the tumor, but not so well for identifying drugs that can prevent metastatic disease.


“What we’re finding is that cells behave completely differently when you have a realistic environment, with cells communicating with different cell types, and when a cell is in a three-dimensional matrix, as opposed to when you have a single cell type inside a well on a two-dimensional, rigid surface,” Kamm says. “High-throughput systems probably miss a lot of potentially good drugs, and they also identify drugs that fail at subsequent stages of testing.”


Karnik, who has collaborated with Kamm on a few lab-on-a-chip designs, sees such devices and other engineering tools as a key connection in pushing medical discoveries, and effective therapies, forward.


“A clinician might say, ‘I need to know whether the patient has this disease or that disease,’ and the biologist would say, ‘Oh, in order to do that, you need to measure molecules A, B and C,’ and it’s up to the engineers to figure out how to do it,” Karnik says. “That’s our key role, bridging in between.” 

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Watching fluid flow at nanometer scales



Imagine if you could drink a glass of water just by inserting a solid wire into it and sucking on it as though it were a soda straw. It turns out that if you were tiny enough, that method would work just fine — and wouldn’t even require the suction to start.

New research carried out at MIT and elsewhere has demonstrated for the first time that when inserted into a pool of liquid, nanowires — wires that are only hundreds of nanometers (billionths of a meter) across — naturally draw the liquid upward in a thin film that coats the surface of the wire. The finding could have applications in microfluidic devices, biomedical research and inkjet printers.


The phenomenon had been predicted by theorists, but never observed because the process is too small to be seen by optical microscopes; electron microscopes need to operate in a vacuum, which would cause most liquids to evaporate almost instantly. To overcome this, the MIT team used an ionic liquid called DMPI-TFSI, which remains stable even in a powerful vacuum. Though the observations used this specific liquid, the results are believed to apply to most liquids, including water.


The results are published in the journal Nature Nanotechnology by a team of researchers led by Ju Li, an MIT professor of nuclear science and engineering and materials science and engineering, along with researchers at Sandia National Laboratories in New Mexico, the University of Pennsylvania, the University of Pittsburgh, and Zhejiang University in China.


While Li says this research intended to explore the basic science of liquid-solid interactions, it could lead to applications in inkjet printing, or for making a lab on a chip. “We’re really looking at fluid flow at an unprecedented small length scale,” Li says — so unexpected new phenomena could emerge as the research continues.


At molecular scale, Li says, “the liquid tries to cover the solid surface, and it gets sucked up by capillary action.” At the smallest scales, when the liquid forms a film less than 10 nanometers thick, it moves as a smooth layer (called a “precursor film”); as the film gets thicker, an instability (called a Rayleigh instability) sets in, causing droplets to form, but the droplets remain connected via the precursor film. In some cases, these droplets continue to move up the nanowire, while in other cases the droplets appear stationary even as the liquid within them flows upward.


The difference between the smooth precursor film and the beads, Li says, is that in the thinner film, each molecule of liquid is close enough to directly interact, through quantum-mechanical effects, with the molecules of the solid buried beneath it; this force suppresses the Rayleigh instability that would otherwise cause beading. But with or without beading, the upward flow of the liquid, defying the pull of gravity, is a continuous process that could be harnessed for small-scale liquid transport.


Although this upward pull is always present with wires at this tiny scale, the effect can be further enhanced in various ways: Adding an electric voltage on the wire increases the force, as does a slight change in the profile of the wire so that it tapers toward one end. The researchers used nanowires made of different materials — silicon, zinc oxide and tin oxide, as well as two-dimensional graphene — to demonstrate that this process applies to many different materials.


Nanowires are less than one-tenth the diameter of fluidic devices now used in biological and medical research, such as micropipettes, and one-thousandth the diameter of hypodermic needles. At these small scales, the researchers found, a solid nanowire is just as effective at holding and transferring liquids as a hollow tube. This smaller scale might pave the way for new kinds of microelectromechanical systems to carry out research on materials at a molecular level.


The methodology the researchers developed allows them to study the interactions between solids and liquid flow “at almost the smallest scale you could define a fluid volume, which is 5 to 10 nanometers across,” Li says. The team now plans to examine the behavior of different liquids, using a “sandwich” of transparent solid membranes to enclose a liquid, such as water, for examination in a transmission electron microscope. This will allow “more systematic studies of solid-liquid interactions,” Li says — interactions that are relevant to corrosion, electrodeposition and the operation of batteries.


Erich Stach, head of the Electron Microscopy Group at Brookhaven National Laboratory in New York, says, "The dynamic observations from Huang and colleagues provide fascinating insight into the mechanisms of fluid flow at the deep nanoscale, and demonstrate that it is possible to deliver controlled volumes of liquid for novel applications in nanotechnology."


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Stronger than a speeding bullet



Providing protection against impacts from bullets and other high-speed projectiles is more than just a matter of brute strength. While traditional shields have been made of bulky materials such as steel, newer body armor made of lightweight material such as Kevlar has shown that thickness and weight are not necessary for absorbing the energy of impacts. Now, a new study by researchers at MIT and Rice University has shown that even lighter materials may be capable of doing the job just as effectively.

The key is to use composites made of two or more materials whose stiffness and flexibility are structured in very specific ways — such as in alternating layers just a few nanometers thick. The research team produced miniature high-speed projectiles and measured the effects they had on the impact-absorbing material.


The results of the research are reported in the journal Nature Communications, in a paper co-authored by former postdoc Jae-Hwang Lee, now a research scientist at Rice; postdoc Markus Retsch; graduate student Jonathan Singer; Edwin Thomas, a former MIT professor who is now at Rice; graduate student David Veysset; former graduate student Gagan Saini; former postdoc Thomas Pezeril, now on the faculty at Université du Maine, in Le Mans, France; and chemistry professor Keith Nelson. The experimental work was conducted at MIT’s Institute for Soldier Nanotechnologies.


The team developed a self-assembling polymer with a layer-cake structure: rubbery layers, which provide resilience, alternating with glassy layers, which provide strength. They then developed a method for shooting glass beads at the material at high speed by using a laser pulse to rapidly evaporate a layer of material just below its surface. Though the beads were tiny — just millionths of a meter in diameter — they were still hundreds of times larger than the layers of the polymer they impacted: big enough to simulate impacts by larger objects, such as bullets, but small enough so the effects of the impacts could be studied in detail using an electron microscope.


Seeing the layers


Structured polymer composites have previously been tested for possible impact-protection applications. But nobody had found a way to study exactly how they work — so there was no way to systematically search for improved combinations of materials.


The new techniques developed by the MIT and Rice researchers could provide such a method. Their work could accelerate progress on materials for applications in body and vehicle armor; shielding to protect satellites from micrometeorite impacts; and coatings for jet engine turbine blades to protect from high-speed impacts by sand or ice particles.


The methods the team developed for producing laboratory-scale high-speed impacts, and for measuring the impacts’ effects in a precise way, “can be an extremely useful quantitative tool for the development of protective nanomaterials,” says Lee, the lead author of the paper, who did much of this research while in MIT’s Department of Materials Science and Engineering. “Our work presents some valuable insights to understand the contribution” of the nanoscale structure to the way such materials absorb an impact, he says.


Because the layered material has such a predictable, ordered structure, the effects of the impacts are easily quantified by observing distortions in cross-section. “If you want to test out how ordered systems will behave,” Singer says, “this is the perfect structure for testing.”


Which direction works best


The team found that when the projectiles hit the layers head-on, they absorbed the impact 30 percent more effectively than in an edge-on impact. That information may have immediate relevance for the design of improved protective materials.


Nelson has spent years developing techniques that use laser pulses to observe and quantify nanoscale shockwaves — techniques that were adapted for this research with the help of Lee, Veysset and other team members. Ideally, in future research, the team hopes to be able to observe the passage of projectiles in real time in order to get a better understanding of the sequence of events as the impacted material undergoes distortion and damage, Nelson says.


In addition, now that the experimental method has been developed, the researchers would like to investigate different materials and structures to see how these respond to impacts, Nelson says: varying the composition and thickness of layers, or using different structures.


Donald Shockey, director of the Center for Fracture Physics at SRI International, a nonprofit research institute in Menlo Park, Calif., says, “It’s a novel and useful approach that will provide needed understanding of the mechanisms governing how a projectile penetrates protective vests and helmets.” He adds that these results “provide the data required to develop and validate computational models” to predict the behavior of impact-protection materials and to develop new, improved materials.


“The key to developing materials with better impact resistance is to understand deformation and failure behavior at the tip of an advancing projectile,” Shockey says. “We need to be able to see that.”


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